Cutting optimization
Aluminium Profile Cutting Optimization Software
Pack profile cuts against your real stock lengths before anything is cut. See the visual layout, the leftover pieces and the exact wastage — for profiles, glass and wire mesh.
The problem
Offcuts pile up as scrap
Cut profiles without planning the bar and the usable lengths end up in the scrap pile — waste you paid for.
Cutting lists the floor cannot follow
A list that ignores real stock lengths leads to wrong cuts, rework and arguments between sales and the shop floor.
Wastage is a guess
Without a plan, nobody actually knows how much material a job will waste until it is too late.
How AluSync does it
Built for cutting optimization, the fabricator's way
Packs against your real stock lengths
A greedy packing algorithm arranges cuts to leave the least unusable offcut, using the stock lengths you actually buy — not a generic assumption.
Visual cutting layouts
Each bar is shown as a clear visual layout your cutters can follow directly, with leftover pieces tracked for the next job.
Glass and wire mesh too
Optimization is not just for profiles — glass and wire-mesh width are optimized to minimise waste as well.
Exact wastage, not estimates
You see the precise wastage percentage per job, so you can quote and plan with real numbers.
Cuts packed against the lengths you actually buy.
Visual layouts that match real stock.
Know the waste before the job runs, not after.
Cutting Optimization FAQs
How does cutting optimization reduce waste?
AluSync packs your profile cuts against your real stock lengths before anything is cut, choosing the arrangement that leaves the least unusable offcut. You get a visual layout, the leftover pieces, and the exact wastage for each job.
Does it account for my actual stock lengths?
Yes. Optimization uses the stock lengths you actually purchase rather than a generic assumption, so the cutting plan reflects the material on your floor.
Can it optimize glass and wire mesh too?
Yes. Beyond profiles, AluSync optimizes glass and wire-mesh width to reduce waste, and produces cutting plans the shop floor can follow.
Works hand in hand with
See it on your own window sizes
A free 30-minute demo — with your real jobs, no payment details, no obligation.